Technical Data - CD Stud Welding




CD and SC Studs
CD Stud Weldability Guide
CD Reverse-Side Marking Limitations
CD Fixturing
CD Stud Torque Strength


CD or Short Cycle Studs



CD and Short Cycle Studs are very similar in form and function. There are subtle differences in the weld end geometry, however the stud material properties and welded stud strength characteristics are almost identical. The user should ensure that the correct stud is being purchased for the type of equipment being used.

Mild steel CD studs are normally manufactured from low carbon mild steels in the C1006 - C1010 range. Mild steel material is typically 55,000 psi minimum ultimate and 35,000 psi minimum yield. Stainless steel CD studs are normally manufactured from 18/8 stainless steels (302HQ, 304, 305). Stainless steel material is typically 75,000 psi minimum ultimate and 30,000 psi minimum yield. Aluminum CD studs are normally manufactured from 5000 series aluminum alloy (5356, 5154), with material properties of 40,000 psi minimum ultimate and 29,000 psi minimum yield. Click here for CD stud torque strength and load strength data.

Stainless steel studs materials most commonly used are types 304 or 302HQ. Other 300 series grades (except 303) are also available when required.

Threads are manufactured to UNC-2A or UNF-2A class of fit (prior to plating) for inch sizes and 6g class of fit for metric sizes.

There is no appreciable change in length of CD studs... studs 1.0" length before weld will be 1.0" long after weld.


CD Stud Weldability Guide



CD STUD/BASE METAL COMBINATION WELDING CAPABILITIES



BASE MATERIAL

STUD MATERIAL

MILD STEEL
1008-1010

STAINLESS
302, 304, 305

ALUMINUM
1100, 5356, 6061

BRASS
70/30, 65/35

MILD STEEL
1006-1030

Excellent Excellent ------------- Excellent

MEDIUM CARBON STEEL
1030-1050

Good* Good* ------------- Good*

GALVANIZED DUCT

Excellent Excellent ------------- Excellent

STRUCTURAL STEEL
A-36, A-108

Excellent Excellent ------------- Excellent

STAINLESS STEEL
405, 410, 430, AND 300 SERIES
EXCEPT 303

Excellent Excellent ------------- Excellent

LEAD FREE BRASS,
ELECTROLYTIC COPPER,
LEAD FREE ROLLED COPPER

Excellent Excellent ------------- Excellent

MOST ALUMINUM ALLOYS OF THE
1100, 3000, 5000, AND 6000 SERIES

------------- ------------- Excellent -------------

DIE-CAST ZINC ALLOYS

Good* Good* Excellent Good*
* Generally full strength results, depending upon the combination of stud size and base metal.


CD Reverse Side Marking Limitations



HOW TO FIND THE OPTIMUM COMBINATION OF STUD SIZE AND BASE METAL THICKNESS IN ORDER TO PREVENT REVERSE-SIDE MARKING.


The charts following will be of help in determining the best combination of stud weld base size and base metal thickness. The terms on the chart are defined as follows:

EXCELLENT................ no marking, excellent weld.
ACCEPTABLE.............visible markings, excellent weld.
UNACCEPTABLE........unacceptable marking, base metal failure.



It should be noted that these charts are based on optimum laboratory conditions. Even under optimum conditions, it is difficult to determine the precise point at which reverse-side marking will appear. Therefore, these charts should be used as a guide only. Test welding in production conditions is recommended prior to final design and specification.

BASE METAL THICKNESS



Mild Steel Reverse Side Marking Limitations

MILD STEEL - base metal mild steel, stud flanged or mini-flanged.



Unacceptable Weld  UNACCEPTABLE Acceptable Weld  ACCEPTABLE Excellent Weld  EXCELLENT


Stainless Steel Reverse Side Marking Limitations
STAINLESS STEEL - base metal stainless steel, stud flanged or mini-flanged.

Aluminum Alloy Reverse Side Marking Limitations
ALUMINUM ALLOY - base metal aluminum alloy, stud flanged or mini-flanged.

NOTE: Stud tip size can have a significant effect on the amount of reverse side marking.




CD Fixturing



CD Fixturing
  1. Spacers are required to allow weld gases to escape.
  2. Footpiece (part no. 023-252) supplied with CD system.
  3. Jig Locating Bush (part no. 650-691) supplied with system.
  4. Adjustable Leg (part no. 000-355) supplied with system.
  5. Template to be made as required by Customer.
This is the simplest form of fixturing using the standard hand held Bantam CD weld gun. For greater accuracy template adaptors can be fitted directly to the front of the gun, the gun can be mounted in a drill stand or alternatively an automatic feed CD weld head can be used in place of the hand gun.

Consult with the factory for other options.

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Cutlass Fasteners, Inc.
83 Vermont Ave., Unit 6,
Warwick, RI 02888 USA
tel: (401) 732-6333
fax: (401) 732-6336
home Cutlass Fasteners, Ltd.
Penny Lane, Haydock,
Lancs. WA11 9SS UK
tel: 00 44 (0) 1942 712387
fax: 00 44 (0) 1942 722306
email USA
email UK